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Ductwork Repair in San Mateo, CA

Ductwork repair in San Mateo, CA improves comfort and efficiency with sealing, patching, and duct replacements. Schedule a professional service today.

Our San Mateo duct experts identify and repair common issues such as leaks, disconnected sections, insulation gaps, restricted airflow, and worn lining. Using proven methods like sealing, patching, reconnection, and selective replacement, we restore efficient airflow and indoor comfort. With coastal conditions in mind, we focus on corrosion-resistant solutions that enhance energy efficiency and system longevity. Expect clear timelines, lasting results, and maintenance guidance to keep your home’s HVAC system performing at its best year-round.

Ductwork Repair in San Mateo, CA

Properly functioning ductwork is one of the most cost-effective ways to improve comfort and reduce energy waste in San Mateo homes. Coastal fog, mild year-round temperatures, and a mix of older and newer construction mean ducts often run through unconditioned attics, crawl spaces, and garages where leaks, poor insulation, and disconnected seams undermine system performance. This page explains common ductwork problems in San Mateo, how pros diagnose them, the repair options available, realistic timelines, expected energy and comfort gains, and preventative maintenance to keep your system running efficiently.

Common ductwork problems in San Mateo homes

Homes in San Mateo commonly face these duct issues:

  • Leaky seams and joints: Metal ducts and flex-duct connections can separate or have gaps that let conditioned air escape into attics or crawl spaces.
  • Disconnected or crushed sections: During remodels or HVAC service, ducts can be disconnected or flattened, restricting airflow.
  • Poor or missing insulation: Duct runs in unconditioned attics often lack adequate insulation, causing heat gain in summer and heat loss in winter.
  • Restricted airflow: Debris, internal collapses, or improperly sized ducts reduce airflow to rooms, creating hot or cold spots.
  • Deteriorated duct lining or corrosion: Older systems can have degraded internal lining or corroded metal, especially in coastal environments where salt air accelerates wear.
  • Undersized or improperly routed ducts: Older installations sometimes don’t match modern HVAC capacity or layout changes, producing noise and uneven comfort.

These issues are especially relevant in San Mateo where energy efficiency and year-round comfort matter — small problems can compound because many houses run HVAC systems for long daily periods.

How duct problems are diagnosed

A thorough diagnosis separates guesswork from effective repair. Common diagnostic steps include:

  • Visual inspection: Techs inspect attic, crawlspace, basement, and closet ducts for visible gaps, disconnections, damaged insulation, rodent damage, or crushed runs.
  • Duct leakage testing: Using a duct blower (sometimes alongside a building pressurization test), professionals measure how much air leaks from the system and where major losses occur.
  • Airflow measurement: Anemometers and flow hoods measure supply and return airflow at vents to identify imbalances, blockages, or undersized runs.
  • Thermal imaging: Infrared cameras quickly reveal heat loss or gain along ducts and around seams, even in hidden spaces.
  • Smoke or fog testing: A harmless smoke or fog can show exactly where air is escaping at joints, seams, and register boots.

Combining these methods gives a clear, prioritized repair plan tailored to your San Mateo home’s layout and climate considerations.

Repair options explained

Repair strategies are chosen based on the extent of damage, accessibility, and long-term goals like efficiency or indoor air quality. Typical repair options include:

  • Sealing: Applying mastic sealant or UL 181-approved mechanical tape to seams and joints to stop leaks. Mastic is durable for long-term sealing; specialty tapes are used where appropriate.
  • Patching: Small holes or localized damage can be patched with sheet metal, mastic, or pre-formed patches for flexible ducts.
  • Reconnection and rework: Realigning and reclamping disconnected runs, replacing damaged fittings, and re-routing ducts to reduce bends and restrictions.
  • Partial replacement: When sections are crushed, corroded, or have failed lining, replacing those runs restores airflow and IAQ without full system replacement.
  • Full or major replacement: For severely deteriorated duct systems or when resizing is required to match a new HVAC unit, full replacement brings the greatest performance gains but is more extensive.
  • Insulation upgrades: Adding or replacing duct insulation (R-values appropriate for unconditioned spaces) reduces thermal losses in attics and garages.
  • Duct balancing and register adjustment: After repairs, technicians can balance airflow to eliminate hot/cold spots and improve comfort distribution.

In San Mateo, where attics can be humid and salt air can affect metal over time, selecting corrosion-resistant materials and proper insulation is important for longevity.

What to expect after repairs — energy and comfort improvements

Effective ductwork repair typically produces measurable benefits:

  • Reduced energy waste: Sealing and insulation often lower system energy loss substantially. Typical improvements vary, but properly sealed ducts can reduce distribution losses significantly, translating into lower HVAC runtime.
  • More consistent comfort: Filling leaks and fixing restrictions evens temperatures between rooms and floors and reduces the need to raise or lower thermostat settings to chase comfort.
  • Improved indoor air quality: Sealing ducts that run through dusty attics or crawlspaces reduces the introduction of particulates into living spaces.
  • Longer equipment life: Proper airflow reduces the strain on furnaces and air conditioners, potentially extending service life and improving reliability.
  • Quieter operation: Correcting collapsed or overly tight flex runs and smoothing transitions reduces rattles and whistling.

Timeline expectations (typical ranges):

  • Initial inspection and diagnostic testing: 1 to 2 hours.
  • Minor sealing and patching: 2 to 4 hours for typical single-family home repairs.
  • Partial replacement or extensive rework: 1 to 2 days depending on access and scope.
  • Full duct replacement: Multiple days, often scheduled to minimize disruption.

Actual timelines depend on job complexity, access in attics or crawl spaces, and whether additional HVAC adjustments are required.

Preventative maintenance recommendations for San Mateo homes

Routine upkeep preserves repairs and performance:

  • Schedule an annual duct inspection, especially before the heavier cooling or heating seasons.
  • Perform duct leakage testing after major renovations or HVAC changes.
  • Replace HVAC filters regularly and choose the correct MERV rating for your system and indoor air quality needs.
  • Keep attic and crawlspace vents and access points secure to reduce rodent and debris entry.
  • Re-insulate any exposed ducts in unconditioned spaces and check insulation integrity after storms or work in the attic.
  • Consider periodic professional cleaning if ducts show contamination from mold, pests, or significant dust buildup.

Regular attention prevents small leaks from becoming large problems and is especially worthwhile in San Mateo where preserving comfortable indoor environments and managing energy use are priorities.

Ductwork repair in San Mateo, CA, addresses leaks, disconnections, poor insulation, and restricted airflow that commonly reduce comfort and increase energy use. Using targeted diagnostics like duct leakage testing and airflow measurement, technicians can recommend sealing, patching, rework, or replacement solutions to restore performance. With properly executed repairs and ongoing maintenance, expect more consistent room temperatures, lower energy waste, improved indoor air quality, and a less-stressed HVAC system — benefits that matter in San Mateo’s climate and housing stock.

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5.0

We found Plum HVAC in 2024 after spending more than 2 months searching and comparing estimates.  The owner Sam gave us a very competitive price for a Mitsubishi mini-split and the installation went off without a hitch.  Our experience was so positive that we later requested their services twice more to also install A/Cs for our 2 other rooms.  Their technician, Jake, led our installations each time and we were very impressed by their professionalism and quality of work. Now 1 year in and we could not be any happier, nor have we encountered any issues with our models.

Jesse Y.

5.0

Sam of Plum HVAC, responded to our Heat Pump installation request promptly and provided a very competitive estimate after an onsite visit. He was very flexible and patient to answer and explain our questions. After we signed the contract, he and his team of 4 worked very hard to deliver and install the whole Heat Pump system on time with good quality. I am particularly impressed by their problem solving skills to overcome different connection challenges for the attic installation. Each day before they started, they covered the floors with protection blankets and cleaned after they were done for the day. They also revised the drainage and electric work per the city inspection guidance. Sam and his team were professional and honest so we highly recommend Plum HVAC to any customers who need HVAC work done for their houses.

Chunshi C.

5.0

We needed to install a mini-split in a backyard unit. Sam and his team helped with this, and they did a fantastic job. Sam visited our place and clearly explained to me what needed to be done, and offered a great price. He scheduled the job for a few days later, and his team performed the job with extraordinary quality. Later, I noticed a minor issue and reached out to them. Sam helped me to fix the issue on a second visit by his team later in the week, providing top-notch customer service. I will work with them in the future for my HVAC jobs, and highly recommend them given their excellent work quality and customer service.

Majid J.

5.0

I reached out to 4 companies for mini split quotes; Plum HVAC pricing came in the lowest. Beyond that, Sam was very knowledgeable and kind during the in home consultation. He offered a quote in person, & stuck by it. They removed our old furnace, and installed a two head mini split in our two story townhouse. The work as you can see is very clean! The guys who installed it were very fun & professional. Sam & his team were communicative the whole way through including the permitting process. They took roughly one full day for install, which was very fast! Including removal & disposal of our old furnace. Natalie was very helpful throughout the Bayren Rebate process & always available for any questions! This system has changed our lives, wish we would have gotten it done sooner! It’s way better than we could have imagined.

Bobby R.

5.0

Plum HVAC exceeded my expectations in every way. Sam and his installer team were not only professional but also incredibly responsible throughout the entire process. They provided top-notch service at a very reasonable price, which is hard to come by these days. I highly recommend Plum HVAC to anyone looking for quality HVAC services. You won't be disappointed!

A Chui

5.0

I recently engaged Plum HVAC to install two mini-split units at my residence, and I'm thrilled with the outcome.Throughout the entire process, from the initial consultation to the project's completion, Plum HVAC showcased professionalism and expertise. The technician, Sam, arrived promptly and conducted a comprehensive assessment of my HVAC system. Sam took the time to thoroughly explain the technicians' tasks, the estimated duration of the project, and provided transparent pricing options.

Romero J.

5.0

Wonderful experience with Plum HVAC on a heat pump installation! I checked several companies, compared their recommendations, timelines, reputations and prices.Sam, the owner, was very professional and has almost 2 decades of experience in HVAC. When I asked dumb questions, he answered most graciously. And when I noted that some companies we queried said we could get away WITHOUT replacing our original ductwork from 1965, he gave us his honest opinion why that wasn't a good idea. (Hubby remembered later that people who worked in our attic adding insulation told us there were lots of duct leaks.)

Marlene S.

5.0

I called 8 different HVAC companies for quotes for a heat pump heating/ac system because I want to save money by switching from a forced air gas furnace to an electric heat pump system which will give me both heating and air conditioning. In addition my old furnace (circa 1991) was way oversized for my home and the air coming out too noisy. The New heat pump system is quieter and more efficient.  Back to the quotes for the system, all the other 7 companies sent a salesperson/advisor to give the quote. Sam, the owner of Plum HVAC came our to give the quote. He was quick with his quote and was very knowledgeable. He didn't try to upsell me on anything and have the lowest quote of them all. His price was 60% less than the highest quote and 15% lower than the next second lowest quote.

Michael C.

5.0

Plum HVAC is an extremely professional, knowledgeable, and an established company to hire. I highly recommend Plum HVAC! Sam and his crew did a wonderful job. Sam worked with my schedule and his crew had completed the job with ease.

Blake

5.0

Sam was one of the most professional business owners I had the chance to meet over the past few years and I'm so happy I trusted him to install our new A/C unit.- He showed up on time- He was transparent (and reasonable) regarding pricing- He offered 2-3 options- His crew did a very clean/thorough jobWhat I loved the most though, was the fact he was very easy to communicate with. I would definitely use him again and recommend him to our neighbors/friends.

Bruno L.

5.0

We recently had a complicated Bryant Evolution dual fuel system with variable speed and zoning installed in our home by Plum HVAC, and we are very pleased! The team also changed the entire crawl space ducting, ensuring a comprehensive upgrade. The price was fair, and the team was always on time and easy to contact. Sam Mousavi, the head of the team, paid great attention to detail and demonstrated a strong understanding of systems. His expertise in HVAC systems and his friendly character made us feel comfortable throughout the process. We highly recommend Plum HVAC for their professionalism and excellent service.

Amirali B.

5.0

I cannot say enough about Plum HVAC, who replaced my aging heater furnace, and in particular Sam. Sam was very highly recommended by my sister, who replaced her furnace and added air conditioning.First, they gave me a good deal for a 2-stage, at the same cost as the lowest bid for a 1-stage. The other bids were dancing around some gas line work made by previous owners.

Kumar S.

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