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Ductwork Installation in Los Altos Hills, CA

Professional ductwork installation in Los Altos Hills, CA delivers efficient, quiet climate control with proper design, sealing, and testing.

New ductwork installation in Los Altos Hills, CA is presented as a complete process from load calculations to system design and final testing. It explains why proper duct design and insulation matter for uneven hillside layouts, comfort, and energy efficiency, and highlights materials such as sheet metal, ductboard, and flexible duct. It covers professional installation steps, air sealing, leak and pressure testing, coordination with HVAC equipment and zoning, timelines, warranties, and ongoing maintenance for reliable performance.

Ductwork Installation in Los Altos Hills, CA

Upgrading or installing new ductwork in Los Altos Hills, CA ensures your home’s heating and cooling system performs efficiently, quietly, and reliably. Properly designed and installed ducts balance comfort across multi-level and sprawling hilltop homes, reduce energy waste, and prevent moisture and indoor air quality problems common to Bay Area climates. This page explains the full new ductwork process—load calculations and system design, material and insulation options, professional installation steps, air sealing and testing, coordination with HVAC equipment and zoning, expected timelines, and warranty and quality assurances—so you can evaluate solutions that match your Los Altos Hills home.

Why new ductwork matters in Los Altos Hills

Los Altos Hills homes often have large footprints, vaulted ceilings, and attic or crawl space systems that span elevation changes. That layout can create uneven temperatures, long duct runs, and higher pressure losses. Local climate factors—mild but sometimes humid coastal mornings, warm summer afternoons, and occasional winter temperature swings—make properly insulated and sealed ducts essential to avoid condensation, maintain efficiency, and protect indoor comfort. California energy rules and Title 24-driven efficiency expectations also make correct design and installation a priority for long-term performance and lower utility costs.

Common ductwork issues in Los Altos Hills homes

  • Uneven heating or cooling between rooms and levels, especially in hillside or multistory layouts
  • High energy use due to leaks, undersized runs, or poor insulation
  • Moisture and condensation in ducts located in unconditioned attics or crawl spaces
  • Noisy airflow or vibration from poorly supported duct runs
  • Compatibility problems when replacing equipment without redesigning the duct system

New ductwork services and system design

A proper new ductwork job begins with accurate load calculations and system design tailored to your home:

  • Manual J load calculation to size heating and cooling equipment based on home orientation, insulation levels, window types, occupancy, and California climate factors.
  • Duct design (Manual D) to determine trunk size, branch runs, fittings, and register placement for balanced airflow throughout irregular floorplans and long runs common in Los Altos Hills homes.
  • Considerations for attic, crawl space, or conditioned-space ducts to minimize thermal loss and condensation risk.

This upfront engineering prevents oversized or undersized ducts, reduces noise, and ensures even comfort with the new HVAC equipment.

Materials and insulation options

Material and insulation choices affect durability, efficiency, and indoor air quality:

  • Sheet metal (galvanized or aluminized steel) for main trunk runs: durable, low leakage when properly sealed, and well suited for high-pressure systems.
  • Fiberglass-lined ductboard for quieter installations and thermal resistance in tight spaces; requires careful sealing to prevent fiber exposure.
  • Flexible duct for short branch runs and final connections; use only where bends and space constraints demand it and avoid long flexible runs.
  • Insulation levels: select materials and R-values appropriate for attic or crawl space locations to prevent heat gain/loss and condensation. In coastal-moderate climates, proper vapor control and insulation reduce morning moisture buildup.

Professional installation steps

A typical professional installation follows clear steps to ensure code compliance and long-term performance:

  1. Site assessment and measurements, including attic and crawl space inspection.
  2. Finalized system design and material selection based on load calculations.
  3. Fabrication and layout of trunks, branches, and plenum assemblies.
  4. Secure mounting, support, and vibration isolation—especially important for hillside homes with varied framing.
  5. Connection to HVAC equipment with transition pieces sized to maintain system steady-state pressure.
  6. Insulation, vapor barrier installation where needed, and completion of register and grille placements.
  7. Air sealing, pressure testing, and balancing to verify performance.

Air sealing and testing (leak/pressure testing)

Air sealing and testing are essential steps that validate installation quality:

  • Duct leakage testing quantifies total system leakage and identifies problem areas. Los Altos Hills homes benefit from reduced attic-to-conditioned-space leakage to preserve indoor comfort and energy efficiency.
  • Pressure testing confirms the system maintains the expected static pressure under operation, preventing excessive blower work and noise.
  • Post-installation air balancing ensures each room receives proper airflow per the design.
    All seams, joints, and register boots are sealed with industry-appropriate methods to minimize leaks and meet local efficiency expectations.

Coordination with new HVAC equipment and zoning

New ductwork must align with the HVAC equipment and any zoning strategy:

  • Duct size and system pressure are matched to furnace or air handler specifications to maintain efficiency and longevity.
  • When incorporating zoning systems, ducts and dampers are planned to provide independent temperature control across wings, levels, or sun-exposed rooms common in Los Altos Hills residences.
  • Installations consider future equipment access and serviceability, minimizing disruption during maintenance.

Project timelines

Project duration depends on home size, access, and complexity:

  • Small, single-level homes often require a shorter timeframe for full replacement.
  • Larger, multi-level, or custom homes with long trunk runs and attic routing typically require more time for careful layout, fabrication, and testing.
  • Weather, permit needs, and coordination with other trades (insulation, drywall, or roofing) influence scheduling.
    A clear timeline is established during the planning phase so work proceeds efficiently and with minimal disruption to the household.

Warranty, quality assurance, and compliance

Quality installation includes documented assurances:

  • Material warranties and workmanship guarantees provide protection against premature failure.
  • Compliance with California building codes, local permit requirements, and industry standards ensures the installation meets safety and efficiency benchmarks.
  • Professional installers use validated testing (leak and pressure test results, airflow measurements) as part of final acceptance to demonstrate system performance.

Benefits and routine maintenance

Well-designed, installed, and sealed ductwork delivers:

  • More consistent comfort throughout the home, lower heating and cooling costs, and quieter operation.
  • Reduced risk of moisture problems and improved indoor air quality.
  • Simpler integration with high-efficiency equipment and zoning controls.

Routine maintenance keeps systems performing: periodic filter changes, register cleaning, visual inspections of accessible ducts for damage or disconnection, and periodic re-testing after major changes to the home.

Installing new ductwork in Los Altos Hills, CA is an investment in comfort, efficiency, and home value. Proper load calculations, thoughtful material choices, meticulous installation, and verified testing deliver a system that performs reliably in the local climate and terrain while meeting California efficiency expectations.

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5.0

We found Plum HVAC in 2024 after spending more than 2 months searching and comparing estimates.  The owner Sam gave us a very competitive price for a Mitsubishi mini-split and the installation went off without a hitch.  Our experience was so positive that we later requested their services twice more to also install A/Cs for our 2 other rooms.  Their technician, Jake, led our installations each time and we were very impressed by their professionalism and quality of work. Now 1 year in and we could not be any happier, nor have we encountered any issues with our models.

Jesse Y.

5.0

Sam of Plum HVAC, responded to our Heat Pump installation request promptly and provided a very competitive estimate after an onsite visit. He was very flexible and patient to answer and explain our questions. After we signed the contract, he and his team of 4 worked very hard to deliver and install the whole Heat Pump system on time with good quality. I am particularly impressed by their problem solving skills to overcome different connection challenges for the attic installation. Each day before they started, they covered the floors with protection blankets and cleaned after they were done for the day. They also revised the drainage and electric work per the city inspection guidance. Sam and his team were professional and honest so we highly recommend Plum HVAC to any customers who need HVAC work done for their houses.

Chunshi C.

5.0

We needed to install a mini-split in a backyard unit. Sam and his team helped with this, and they did a fantastic job. Sam visited our place and clearly explained to me what needed to be done, and offered a great price. He scheduled the job for a few days later, and his team performed the job with extraordinary quality. Later, I noticed a minor issue and reached out to them. Sam helped me to fix the issue on a second visit by his team later in the week, providing top-notch customer service. I will work with them in the future for my HVAC jobs, and highly recommend them given their excellent work quality and customer service.

Majid J.

5.0

I reached out to 4 companies for mini split quotes; Plum HVAC pricing came in the lowest. Beyond that, Sam was very knowledgeable and kind during the in home consultation. He offered a quote in person, & stuck by it. They removed our old furnace, and installed a two head mini split in our two story townhouse. The work as you can see is very clean! The guys who installed it were very fun & professional. Sam & his team were communicative the whole way through including the permitting process. They took roughly one full day for install, which was very fast! Including removal & disposal of our old furnace. Natalie was very helpful throughout the Bayren Rebate process & always available for any questions! This system has changed our lives, wish we would have gotten it done sooner! It’s way better than we could have imagined.

Bobby R.

5.0

Plum HVAC exceeded my expectations in every way. Sam and his installer team were not only professional but also incredibly responsible throughout the entire process. They provided top-notch service at a very reasonable price, which is hard to come by these days. I highly recommend Plum HVAC to anyone looking for quality HVAC services. You won't be disappointed!

A Chui

5.0

I recently engaged Plum HVAC to install two mini-split units at my residence, and I'm thrilled with the outcome.Throughout the entire process, from the initial consultation to the project's completion, Plum HVAC showcased professionalism and expertise. The technician, Sam, arrived promptly and conducted a comprehensive assessment of my HVAC system. Sam took the time to thoroughly explain the technicians' tasks, the estimated duration of the project, and provided transparent pricing options.

Romero J.

5.0

Wonderful experience with Plum HVAC on a heat pump installation! I checked several companies, compared their recommendations, timelines, reputations and prices.Sam, the owner, was very professional and has almost 2 decades of experience in HVAC. When I asked dumb questions, he answered most graciously. And when I noted that some companies we queried said we could get away WITHOUT replacing our original ductwork from 1965, he gave us his honest opinion why that wasn't a good idea. (Hubby remembered later that people who worked in our attic adding insulation told us there were lots of duct leaks.)

Marlene S.

5.0

I called 8 different HVAC companies for quotes for a heat pump heating/ac system because I want to save money by switching from a forced air gas furnace to an electric heat pump system which will give me both heating and air conditioning. In addition my old furnace (circa 1991) was way oversized for my home and the air coming out too noisy. The New heat pump system is quieter and more efficient.  Back to the quotes for the system, all the other 7 companies sent a salesperson/advisor to give the quote. Sam, the owner of Plum HVAC came our to give the quote. He was quick with his quote and was very knowledgeable. He didn't try to upsell me on anything and have the lowest quote of them all. His price was 60% less than the highest quote and 15% lower than the next second lowest quote.

Michael C.

5.0

Plum HVAC is an extremely professional, knowledgeable, and an established company to hire. I highly recommend Plum HVAC! Sam and his crew did a wonderful job. Sam worked with my schedule and his crew had completed the job with ease.

Blake

5.0

Sam was one of the most professional business owners I had the chance to meet over the past few years and I'm so happy I trusted him to install our new A/C unit.- He showed up on time- He was transparent (and reasonable) regarding pricing- He offered 2-3 options- His crew did a very clean/thorough jobWhat I loved the most though, was the fact he was very easy to communicate with. I would definitely use him again and recommend him to our neighbors/friends.

Bruno L.

5.0

We recently had a complicated Bryant Evolution dual fuel system with variable speed and zoning installed in our home by Plum HVAC, and we are very pleased! The team also changed the entire crawl space ducting, ensuring a comprehensive upgrade. The price was fair, and the team was always on time and easy to contact. Sam Mousavi, the head of the team, paid great attention to detail and demonstrated a strong understanding of systems. His expertise in HVAC systems and his friendly character made us feel comfortable throughout the process. We highly recommend Plum HVAC for their professionalism and excellent service.

Amirali B.

5.0

I cannot say enough about Plum HVAC, who replaced my aging heater furnace, and in particular Sam. Sam was very highly recommended by my sister, who replaced her furnace and added air conditioning.First, they gave me a good deal for a 2-stage, at the same cost as the lowest bid for a 1-stage. The other bids were dancing around some gas line work made by previous owners.

Kumar S.

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